ezgo forward reverse switch hard to turn

DCS carts are the most reliable and trouble-free types except for the inconvenience of the switches being right next to your knee. If the battery is dead, your engine wont start up and your cart will definitely not move forward or backward. If nothing else works replace the manual FNR switch with a set of solenoids. You might want to stick along if you dont want to miss the critical symptoms and fixes, as wed be discussing more than just troubleshooting. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. I am lost again (rotti1968) HELP!!! Unless the switch is repaired a professional, the problem is likely to reoccur sooner or later. Most of the time golf carts wont work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. It also analyzed reviews to verify trustworthiness. Ernie loves documenting interesting facts about golf. Also, check if the board is damaged due to the heat. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). Next, you need to remove the long lever/bar on your right. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. Plug cable with 8-pin connector into the back of the Dash Display. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. Just put a light coat on it and make sure it doesn't get on the contacts when you slide it back together. The speed is low when in the forwarding position. If your golf cart wont go in forward or reverse, but your engine starts up and runs well, and you have checked your shift cable, your transmission could be to blame. If it's still to hard to shift back the nut off a little. Check out our Marathon inventory! If you dont get any readings, you can change the switch. Welcome! To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. Just joined and learning the ropes here so please forgive me for resurrecting this post. Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Many of us know the reason behind this particular issue, and many find it out when they open their cars engine trunk. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. Set the tow/run switch to run. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. ($), Shipping cost: Under NO circumstances should you attempt to fix your golf cart on your own. Another vital thing to look into after following the steps above is to look into the brakes, as sometimes failing brakes could lead to the malfunction of the forward and reverse switch on your Ezgo cart. There are different scenarios for the Ezgo forward and reverse switch problem. First, turn on the ignition while looking for a reading on the smaller terminals. 16. On the front side, there will be a few other blue and red wires. There's a black cover with a 10mm bolt thru it.Take it off an spay the whole thing with wd40.It will free up the shift lever. Imagine going on a golf tour when suddenly the golf cart starts showing bizarre symptoms like cart stalling or unpleasant noises. EZGO Forward and Reverse Cam Assembly. EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models. The forward / reverse lever is very stiff. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one. Part #: CP205972. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. Sometimes, you wont be able to do either one. We need to attach these to your new F/R switch. The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. (Replacing the F / R switch is on you tube) Reverse order for assembly? EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 . I really appreciate your help! Just PM your address and I'll toss a couple in the mail. Studs on the motor get hot and may even melt. Add To Wish List. Product ID: FR-004. Hence, look beneath the plastic panel housing the tow switch, near the controller for the solenoid. Check the area for loose wires or any broken pieces. Youll Be Surprised! One common solenoidal problem is solenoid discoloration due to wearing out of the entire component after tons of extensive use. The EZGO TXT F/R switch is easy to use and quite affordable. E-Z-GO Forward/Reverse Switches & Parts E-Z-GO Fuel Pumps & Parts E-Z-GO Key Switches & Ignition Parts E-Z-GO Manuals E-Z-GO Motor Parts E-Z-GO Mufflers & Parts E-Z-GO Rear Axles & Parts E-Z-GO Resistors E-Z-GO Solenoids E-Z-GO Speed Controller Parts E-Z-GO Starter Generators & Parts E-Z-GO Steering Parts E-Z-GO Suspension Parts If, however, the air filter gets so dirty that its blocking the flow of air, your golf cart wont have enough power to go forward or backward. 3. Electric EZ GO Marathon, Medalist, TXT and RXV. I usually use anti-seize. The wheels are locked and the maintenance tow switch doesn't seem to work. Unlike electric golf carts, gas carts need a muffler system to expel fumes given off from the engine. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. After the markings are done, you can go ahead and remove the cables using the appropriate tools. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Gas EZGO Marathon, Medalist, TXT and RXV. .. $3,391.95 Ex Tax: $3,199.95 EZGO RXV Engine Upgrade kit Precedent Engine Upgrade Kit Precedent 18 Engine Upgrade Package. No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. It IS a 98 model. This problem is where the professionals come in. Is your Ezgo golf cart neither moving forward nor reverse? The pedal is connected to the potentiometer. The F/R switch on a EZGP PDS is located under the seat of the golf cart. Here are a few of the main electrical problems that can occur with your gas golf cart. However, these carts may also have problems from time to time, such as an inability to move. If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. Things wear out. I have a 2001 EZ-GO. Here are a few other things that you can do to test your EZGO forward reverse switch: If you are a golf enthusiast and own a cart, then you are likely going to experience wear and tear issues that can affect your F/R switch. Another similarity between golf carts and automobiles is that they have air filters. Take the battery voltage and write it down. But most likey the contacts on the cam need some dieletric grease. Ask a Specialist 1-800-401-2934 Live Chat. Here are a few other things that you can do to test your EZGO forward reverse switch: Check all the connections and make sure each part is getting power by using the multimeter. The pins in the center would need separate inputs as they are not connected. Rated at 400Amps of continuous power this kit is ideal for converting any Series drivetrain car up to and including our 500 amp Power Packages and FSIP 600 amp controllers. They may have corroded inside. The first thing you can do is to lift the seat and ensure the cables are. I just replaced the forward/reverse switch, no big deal outside of corroded everything on the old one that made deinstallation a pain. How do I check the voltage regulator? Remove the panel, plug the buzzer back in, and perform a test run by putting the cart in reverse. $53.92 $ 53. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. Set the tow/run switch to tow. If its stuck in the empty position, you might have a full tank of gas, but your golf cart wont realize it. No problem you're welcome. But I can't use the FWD-REV selector handle to do . Saw no burned or melt areas. 2000 Club Car Ds 48 Volt Wiring DiagramYour Source for Club Car Golf Cart Parts | Largest Selection Available Anywhere Categories. High Performance battery cables come in 4-gauge and 2-gauge thickness. Glen Batchelor Active Member Jun 13, 2018 #13 This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, Club Car golf carts running on gasoline engines require a lot of maintenance to keep their performance and health up to the mark. The directional switch itself costs $100-$200. While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. Once you have the system disconnected, undoing the clog is simple, but make sure to reattach everything just as you took it apart. The lack of complicated gears and controls does make driving a golf cart a lot easier. For those who like a toggle switch, you should be able to easily upgrade with minimal changes. By using the content on this website, you agree to the terms outlined in this disclaimer. If the cable is broken, you may need to replace it so it revs properly. This can be done with two small wrenches. You can use a battery charger or hook jumper cables from your battery to another vehicle and get your battery charged enough to start up. 5770. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. You will see a small black box with 2 cables. 17. Use this information at your own risk. However, you don't have to lose a single night's sleep as Buggies Unlimited has everything you . What is the Wire Size for Golf Cart Batteries? If nothing is appearing, then press on the accelerator. ($). Remove the seat and move the shift lever. Drill a 2 1/16" hole in the dash panel for the BDI. The drive wheels could be A defective Run/Tow or Forward/Reverse switch can also cause a EZGO to not move forward. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. The new one is clean and installed correctly. 2. Next, swipe the arm of the wiper switch up and down across all the contacts. Unlike the hundreds of other types of cars on the road, the golf carts are specifically designed for use in large green meadows called a golf course. To fix this problem, all you need to do is locate the air filter, and replace it with a new one. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_3',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); The kill switch and its accompanying wiring are designed to direct electricity through the golf cart and shut the engine off when it is grounded out. Add to Cart. I use ChemPlex 710 on everything electrical and on low-stress surfaces to prevent corrosion. Your accelerator is responsible for regulating the speed of your golf cart. You don't have to presume, a wiring diagram will certainly reveal you exactly how to attach the cords. A new solenoid would cost between $20-$100. The switch contained no obvious signs of rust or corrosion. In case your top cover does not fit correctly, bend the wires to fit them in. Smaller cables could be heating up faster. Youll need to replace your spark plug or plugs if theyre the problem causing your golf cart not to move. Turn the maintenance switch under the switch to Tow-maintenance mode. The buggy doesn't go when switches, cables, brackets, and other components go faulty. You can take the forward and reverse switch apart and clean and lube the shaft. If the clog is bad enough, you may have to disconnect the entire piping system to clean it thoroughly enough. Okay, I'll give that a try tomorrow. Difficult to believe that the switch should be so tight. 1998 TXT EZGO, electric golf cart, J498, Serial # 1119119. Sometimes this can cause the contacts to sink in as well. Forward/Reverse switch and press the accelerator pedal. Not getting the best speed while in the forward position. . A problem with any of these things will cause a problem with the ignition. Hence, lets move to costs associated with this issue. Might have to compress it by the pedal itself, but should be able to do it by hand. You may want to seek expert help rather than doing it yourself. If it's still to hard to shift back the nut off a little. Ensure that the cables on the Forward reverse switch are connected properly. Although we can't match every price reported, we'll use your feedback to ensure that our prices remain competitive. At least I have lots of information about how to accomplish the task. . A pre-charged resistor is needed between the solenoid contacts to keep the controller charged. Youll notice laboring sounds when you try to accelerate and your vehicle might misfire when you start it up. Hence, the number of features in a golf cart is minimal. There was an error retrieving your Wish Lists. You will then the socket and wrench to loosen the 2 screws on your F/R switch so you can take it out and replace it. Re: Forward / Reverse lever very hard to turn. These fumes contain carbon monoxide, oil, and gas residue given off by the engine and its components. Let us know. 92. Quick view. As with your air filter, youll have some warning signs if your spark plugs are the problem. Now, how to troubleshoot the Ezgo forward reverse switch? The ignition switch is made up of a series of wires and interior components on the switch itself. Please try again. My 2001 TXT did not have a detent for neutral. When you want to speed up, the accelerator directs more gas toward the engine and produces more speed. Mounts in 94 -07 EZ-Go TXT/ Medalist lifted 4" or more. Again, thanks for your help. Always double check your power connections. Switch removed and inspected. It moved freely but with lots of resistance. Turn the cart ignition to on and check to see if electricity is running everywhere that it needs to. Same applies to my 07 workhorse, no detent for neutral. You will likely require a professional mechanic to go in and do the troubleshooting and diagnosis of the forward reverse switch issue on your Ezgo. Any help really appreciated. The melting could be due to excessive heat. The cart moves even after switching to neutral mode. yuntugo Compatible with Forward and Reverse Switch Assembly EZGO TXT Electric Golf Carts Replace Part Number:70578-G01, MOSNAI Golf Cart Micro Switch Marathon 3 Terminal Micro Switch with Roller for EZGO TXT Gas (1983-94 pre) & Electric (1965-up) OEM 10606G1 10606-G1 10606G2 10606-G2 17928G1 17928-G1 31535G1 31535-G1, Roykaw Golf Cart Forward and Reverse Switch for Club Car DS 1996-Up 48 Volt OEM #101753005, Drive-up Club Car DS 48 Volt Forward Reverse Switch Assembly with Handle, Micro Switch for Golf Cart 1996-Up, munirater 40 Forward and Reverse Shift Cable Replacement for EZGO TXT Gas Golf Cart 1991-2001 25691 - G01, Automotive Authority 2 Terminal Micro Switch Speed Forward Reverse for Club Car Golf Cart 1980-up 1014808, Vital All-Terrain Forward Reverse FWD/REV F/R Switch 74323-G01, 74323G01 for EZGO Golf Cart Car, 10L0L Golf Cart Forward Switch Assembly Fits for 1996-2002 EZGO DCS Electric Vehicles OEM# 73194-G01, Golf Cart Forward Reverse Micro Switch 101979101 for Club Car DS Gas/Electric, 10L0L Golf Cart Key Console Switch Plate Multifunctional Panel for 2003+ EZGO TXT PDS Electric, Forward Reverse Switch Button & LED Digital Voltmeter & 12V Quick Charge 3.0 Dual USB Socket 3 in 1, CLUBRALLY Club Car DS Golf Cart 36 Volt Forward and Reverse Switch with Handle for 1983-up 1011997 101753003, DIYOLFALL Ignition Key Switch & Keys for EZGO RXV Electric 48V Golf Cart 2008-Up Replaces #605637609682611283, AUTOKAY 70578-G01 Heavy Duty Forward and Reverse Switch Assembly Fits for EZGO 1994 Up TXT Electric Golf Carts, RHOX 84-06 Club Car Golf Cart Forward Reverse F&R Switch 693, Vital All-Terrain Rocker Switch (Forward Reverse) for EZGO E-Z Go TXT PDS Golf Cart Car 2003-Up, CLUBRALLY Golf Cart Forward and Reverse Switch Assembly with Handle Fits Club Car DS, Repalces OEM 101753004, Drive-up Club Car 48V Forward Reverse Switch for 1996-Up Club Car Precedent PowerDrive Electric Golf Cart,Replaces OEM 101856001 101856002, Mamiko Forward Reverse Switch Compatible with Club Cart Precedent PowerDrive Electric Golf Cart Accessories, FWD REV Rocker Switch Plug and Play Replaces OEM# 101856001 101856002, Shunevade Forward and Reverse Switch Assembly for Golf Cart EZGO TXT 1994-2022 Replace 73036G1 70578G1, labwork Forward and Reverse Switch Replacement for Ezgo 36 Volt Marathon 1989-1994, Geggkake Club Car DS Forward and Reverse Switch and Handle Fits 1996-Up 48Volt Electric Golf Carts, OEM #101753005, YSMN Golf Cart Forward and Reverse Switch Assembly Replacement for EZGO TXT 1994-Up, DVPARTS Forward and Reverse Switch 73036G1 70578G1 Compatible with EZGO Golf Cart TXT 1994-up, Accelerator Micro Switch for Club car EZGO 1994-up 25861G01, 25861-G01,25861-G02, Caddy Shift Club CAR Golf Cart Shifter, Forward-Reverse Shift Lever, Handle, Knob, MaySpare 36 Volt ezgo Solenoid, EZGO Electric Golf Car Relay #70 Series Relay Replaces E-Z-Go Electric Golf Cart 27855G01, 11761G1, 27855G02, 31680G1, 3016, Automotive Replacement Electrical System Switches, Automotive Replacement Ignition Starter Switches. Forward and Reverse Assembly for EZGO Marathon - Electric (1989-94) $225.95. Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. 45-Day Returns Policy. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. Find More Posts by lynnsmailbox1@gmail.com, How do you take off the forward-reverse lever. You have been warned. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. However, golf carts Hi there. There are a number of reasons why the Ezgo forward and reverse switches are indicating these issues. Ensure all the cables are the same size. Why Wont My Gas Golf Cart Work in Forward or Reverse? Weve discussed each of the reasons elaborately. If the problem persists, you may then go ahead to replace the brake motor itself. Take it apart for inspection -lube. When you own a golf cart, it is always good to know the basic troubleshooting methods for it as well. If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. You Why are golf carts useful? After all, some additional skills are never harmful. If that doesnt help, then it is probably replacement time for your switches. Product Details. This is true not only for your cart but also for all other machinery you own. Is there a way to make it easier to turn? CC82F 1981 & newer Club Car with single micro switch $119. This is an easy fix replacing the forward/reverse switch is a generally inexpensive and quick repair. The buzzer and plug should be located on the right side of the cart behind a switch panel. Doing so is dangerous and could result in serious bodily harm. Ensure the wires and connections are correct to get the best output. You just had to put it at 12 o'clock and it worked. You should have one or two of them that help your engine to start up and then operate normally. $40.95. Battery cables come in at #4 on our list of parts that our customers replace most often. It violently bounces while you make a sharp turn and drops off one of your, Read More EZGO Suspension Upgrade | Improve Your Cart Riding PerformanceContinue, Club car is a credible name in the electric golf cart market. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not Kevin's Golf Carts. This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. Add to Cart. If you are looking to convert a DCS device to a PDS switch, then yes it can be done with the right wiring and parts. Shop for forward and reverse parts for your EZGO golf cart. Delaying a fix could prove harmful to your cart, so act fast. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! There might be a couple of deformed contacts from over-heating that are requiring so much force to rotate the switch. Probably best that I open the switch and see what is going on in there. Newer versions have a similar system located at the transaxle end of the cables. This repair process may require more than one component to be replaced.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-2','ezslot_8',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); Since the same issue may arise when any of the mentioned parts go bad, lets hear the price of each part. Add to Cart. Hence, its crucial to provide your Ezgo golf cart with the proper maintenance it deserves. 100% Service Guarantee. The forward/reverse switch is self-explanatory. Add to Cart. Its easy to make a problem worse when trying to fix it if you dont know what youre doing. . Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. After youve checked the battery, you may now move towards the connections between the wires and connector pins. Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. If the buzzer sounds then youll be off to the races in no time. Keep the washers, nuts, and screws safely as you will be needing them for installation soon. The most common reason for your fuel gauge being off is that your fuel float tank isnt working properly. Is that cover right behind the F/R lever? The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). Easy install and works good . now my cart goes into reverse again ! The batteries are charged. If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well. Fits all 48v Club Car series carts . If any of these connections to the forward reverse switches are loose, properly tighten them and clean the corroded connectors with lubricant spray. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. $42.95 $31.95. Thanks. AC INDUCTION MOTOR/ CONTROLLER. But please be very careful while handling the battery and other electronic equipment. You must log in or register to reply here. Fixing a clogged muffler isnt difficult but it is time consuming. So, if your cart is 36V you may want to change the low voltage to 26V by plugging it to the computer and changing the settings. They didn't call today so kart maintenance is put off 'til another day. There will be a screw on your carburator to do this. EZGO OEM Forward and Reverse Switch Assembly (1994-Up) Txt/Medalist Series Non-DCS/Pds Golf Carts - #70578G02 4.0 (45) $13099 For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. Using my links helps support my channel but it doesn't cost you anything extra!Amazon Store - https://www.amazon.com/shop/kevinsgolfcartsPatreon - http://www.patreon.com/kevinsgolfcartsKofi - https://ko-fi.com/kevinsgolfcartsPayPal - http://www.paypal.me/theburns/5Mattress Insider - https://goo.gl/rhQLMjTubeBuddy - https://bit.ly/2okVnXeSquare - https://squareup.com/i/KEVINSGOLFMagicLinks - http://bit.ly/2nGHPEYTools:Cat LED Flashlight - http://go.magik.ly/ml/bhh7/DEWALT Grease Gun - http://go.magik.ly/ml/bhh5/Diamond Gloves - https://go.magik.ly/ml/ehdj/Dremel 4300-5/40 Rotary Tool - https://go.magik.ly/ml/ehdh/GLOVEWORKS Orange Gloves - http://go.magik.ly/ml/bhh8/Gummout Carb Cleaner - https://go.magik.ly/ml/m00m/Husky 30 Gallon Air Compressor - https://go.magik.ly/ml/kqd6/INNOVA 3614 Compression Tester - http://go.magik.ly/ml/bhh9/Milton 1/4\" Coupler and Plug Kit - http://go.magik.ly/ml/bhha/Milton 1/4\" High Flow Coupler - http://go.magik.ly/ml/bhhb/Milton 1/4\" High Flow Plug - http://go.magik.ly/ml/bhhc/Milwaukee 1/2\" Drive Impact - http://go.magik.ly/ml/bhhe/Milwaukee M12 3/8\" Ratchet - https://go.magik.ly/ml/kqdh/Milwaukee M12 12-Volt Battery - https://go.magik.ly/ml/kqdj/Milwaukee M12 Rivet Tool - https://go.magik.ly/ml/kqde/Mr. We encourage you to mark your wires before replacing your F and R switch. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. For example, your golf cart will have trouble starting up and shifting from one gear to another if your spark plugs are acting up. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. Label the cables. The electric one requires deep-cycle batteries. When I read your original post I thought you lubed the shaft in the forward and reverse switch but after re-reading I see you lubed the linkage. E-Z-GO Installation Notes. The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. I can't move it. Add to cart. Once this is done, use a wire and wrap the wire around both ears as this will prevent the cable from decompressing. 10 Reasons Your Golf Cart Batteries Die Fast and 10 Fixes. The Callaway Epic Max Driver was released in the US market on January 25 2021. Can You Mix Old and New Golf Cart Batteries? If it is moving, you may need to adjust the cable to enter the shift points between forward and reverse correctly. Used on 1996-2002 E-Z-GO Electric TXT & Medallist Vehicles with DCS controller, Responsible for forward & reverse directions of vehicle, Can also be used on TXT & Medallist Vehicles with the Precision Drive System (PDS) Controller, Reviewed in the United States on May 10, 2021, Reviewed in the United States on July 11, 2017.

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