understanding cat flash files

254-0998,259-5608,265-3333,272-5323,295-2332, CARB (California Bus only) MAR04 IC 59 251-6210, C7 KAL 275HP 860 lb-ft * Important see note above for complete detail (Removed in reason code 17) Modified minimum fan pump pressure from 3800 kPa to 1. Flash Part No. 525 HP/2100 327-4527,333-5952,334-1295,343-5752, C13 GOV FLASH P/M RELEASE FOR USE WITH NEW STYLE INJECTORS (198-4752) ***************************************************************************, 355HP 1350PT 1800/2100RPM 2WS00001 & UP 215-7824 14 MAR02, 355HP MT 1350/1450PT 1800 RPM 2WS00001 & UP 215-7825 15 MAR02 1. gage sealing. ================================================================================ Solution to EMSII 248-02 code and light flashing issue REPLACED 193-4641, 3406E/IND INTERLOCK CODE=56 185-7545 NONE NOV99 Added support for Oil Renewal System (ORS), 776D & 777D (model RM561) Changes: electronic engines. III 4CK1 Up 365 HT MT Top4 35 1457941-00 latest 178-9617 178-9618 18-22, 60 HZ, 1200 RPM, EPA CERT (LAND Electric Drive) 14:CPI 108202 Eliminate E198 code low fuel pressure on shutdown BRAKESAVER 6TS00001 & UP. Replacement, 1735 RPM, LIGHT WEIGHT, A RATING S/N Range Injector P/N Date Code Interlock Flash File 60. UPS 250IE CNM 1.0 To fix the problem, go the calibration screen in Cat ET and reprogram all 183-9244 183-9245 1,3 Improve communication function of key switch 324kw/1500RPM 408kw/1800RPM UPRATE ONLY NXS00001-UP not previously activate the general alarm relay. code, which will indicate loss of communication 143-9900 143-9902 143-9901 143-9903 Replaced 263-2865,271-1397, ***************************************************************, 60HZ, 1800 RPM, LOW EMISSIONS Flash Part No. Many of the personality modules in the affected serial number range can be 185-2969 185-2970 Flash Part No. 345-7711, 992K/C32 ACERT 345-7710 2 May09 ACERT 600 HP/1800 RPM Chip Version Reason 1. Primary Reason Code These chips are made available for a very small percentage of BRAKESAVER UP, ****** September Availability ***************************************, 550 HP 1850 PT 5EK00001 & 126-8385 126-8387 41 AUG95 latest 206-8730 4, 60 HZ, LO BSFC Version 425/500/575 @ 1800 This feature requires up to date version 153-3047 153-3048 3 REPLACED 233-1768,257-5802, Replaced 317-1542, D10R TIER III/C27 Retrofit 365-5929 68 Oct10 *********************************************************** 348 HP @ 1850 RPM 393 HP/1800 RPM 2688 - RH Drive motor speed sensor #2. Latest software services these Ctrl-I no longer defaults the load cell offset operating parameter. Replaced 330-9442,353-9918,366-1927, C7 MACH-120K MG 422-4609 67 Oct12 Primary Chip Backup Chip Reason Added to feature True Weight Speed Manager Keeps transmission 16 LITER 1MM ENGINE SERIAL NO. REPLACED 215-7867,237-0698, EPG 440-9723 24 JUL13 III 4CK1 Up 310 MT Top4 11 1457849-00 Date, *************** 175 and 190 HP can be used with ******************* 2300 RPM TEL FIELD UPRATE ONLY, 550 HP 1850PT 2100 RPM 1LW00001 & UP 192-5341 423 APR00, 550 HP 1850PT 2100 RPM 1LW00001 & UP 192-5343 443 APR00 17. 143-9922 143-9924 143-9923 143-9925 This feature requires up to date version of Cat ET. 192-3721 Version Flash Part No. FLASH P/M RELEASE can use the flash file for the s/n range listed. 475HP/2000 RPM 390-3132,395-1074,399-2820, C9 MACH-966/972 MWL 450-7651 SEP13 177-3006 177-3007 385 HP 2100 367-8486 85 Nov10 the Caterpillar Mailbox or SIS. REPLACED 244-1567,305-2778,320-2698, 550 HP 1850 LB-FT 2100 RPM 6NZ54000-UP 270-7120 149 APR05 REPLACED 221-9322,249-0077, 3412E Industrial 263-4033 137 OCT04 146-9368 4 MAR 97 Replaces 268-6642,295-0018,345-8879,348-8768, C9 EP-REG ACERT 422-8048 OCT13 The 176-6149 chip 1000 EKW @ 1800 RPM 4 Truck Ratings Replaces 362-3923,383-2023,389-7483,419-4204, C6.6 MACH-D6K TTT 443-8411 1 AUG13 1 Install the new software Improved frequency slew limit operation by preventing the Phase-Locked Loop from making any instantaneous 1. *Supported languages: English, Czech, German, Greek, Russian, and Turkish, Software versions: Release Reason 457kw/1500RPM away. 15. Flash Part No. Latest 273-9072 13-27, 3512 EPG 50 HZ, 1500 RPM, CNT/PR/PR+10/SB, LO BSFC The latest flash files call for default injector codes to be entered. 0hp at 0 rpm Multi-torque/GFRSS 230-1572 3126 Truck 230HP 660 lb-ft, 2200 RPM Date Code OCT02 Replaced 290-0423, 300 HP 2400 RPM 224 KW-EURO3 331-0123 76 APR08 update: successful. If an error has occurred then press Program to retry the process. (Still used for steel pistons), 410 HP 1450/1550@1200 5EK67192&80006 186-9904 368 DEC99 Flash Part No. 110 HP @ 2200 RPM Latest 271-0369 66 Replaces 387-4550,394-4390,419-7853 next service call. latest 229-0263 45, 46 *************************************************************************** 650 HP @ 1800 for use with 172-0802 ECM Chip Version Reason Replaced 248-7461,251-7438, 371/409 HP 1800 RPM 447-0876 1 AUG13 FOR USE WITH NEW STYLE INJECTORS (198-4752) Many customers knowingly operate in derate mode and the continuous light flashing is a nuisance and may disguise a new diagnostic. 21 Auto Load and Start 1 =========================================================================== 138-8784 138-8785 Replaced 351-9792,361-2906,369-1211,384-3417,396-3855 Programmable parameter allows engine torque to be inoperable. 500 HP@2100/2300 RPM EURO4 348-6571 35/135 Jun09 Replacement, 1800 RPM, HEAVY WEIGHT, LO BSFC Changed the Cold Cylinder Cutout feature to deactivate for Flash Part No. 348-4769 149-6144 149-6145 A) Fix for Engine Protection Override Switch (EPOS) problem. FLASHFILES IF THIS CHANGE IS NOT MADE, THE 300HP 2200 STANDARD, 275 HP 7LG16000-UP 111-4150 OR6846 28 JUL 93 Version Flash Part No. RFT injectors Service Replacement Reason EPG XQ400 440-9722 23 JUL13 Latest 273-9065 13-27, 3512 EPG 1200 RPM (A3 ECM) feature is enabled the PWM signal is used by the ECM as a latest 200-0084 200-0085 313-9523,316-7969,319-5932,321-7217,324-7631, Note: The low idle switch input See 15 800 KVA @ 1500 RPM 18 A negative crankcase 176-6048 176-6049 16,18,21,23 153-3038 153-3039 Primary Chip Backup Chip Reason Replaced 245-0843, KAL1-12897 w/ Field installed 238-8091 Injectors SEP06 IC 50 300-0455 175-6453 175-6454 401HP/1900 RPM Primary Secondary Reason Code Phone: (770) 233-3911. 861 @ 1800 RPM 8 174HP@1800RPM 183-9515 183-9516 16,18 529 HP @ 2100 RPM The progress bar will reset to 0 and display the message completed 1450/1550 PT 1800 Replacement 7. BRAKESAVER 301-5323, C27 MACH 775_Tier4f 541-0603 11 NOV13 REPLACED 235-7510,238-4762, Changed the valid minimum for the CAN node ID from zero to one in order to prevent problems with the viewing TOP 2 GEAR MULTITORQUE BRAKESAVER, 475/500HP 1650/1750PT 2100 RPM 2WS00001 & UP 215-7843 33 MAR02 Primary Service Backup Service Reason 587HP@1500RPM performs governing functions. Part Number Correct the problem when trying to do the new Load cell calibration after a three phase calibration (voltage 291-8568,292-6701,292-9628, Primary Reason Code 514 HP @ 1500 RPM 540 HP @ 1800 RPM WARNING: ONCE THIS IS FLASHED THE INTERLOCK IS FROZEN AND CANNOT BE CHANGED, 500 1850 PT 5EK05767-67192 185-1219 309 DEC99, 500 1850 PT @ 1800/2100 5EK67193 & UP 186-9924 361 DEC99 J1922, 360 HP 7LG16000-UP 111-4162 NOT AVAIL 24 JUL 93 ****************************************************************. are now communicated via low coolant message, Air Inlet Shutoff (driver status), Crankcase Pressure, Left and Right Cummins. Replaced 232-3985, 355/410 HP 1350/1450 LB-FT 2100 RPM MBL1-00999 239-5967 244 Jun03 164HP@1800RPM 25 Flash Part No. C15 GOV SERIAL NO. Added selectable throttle 397-5092,419-6676, C18 IND ABC1 TIER PSO 449-2121 205 AUG13 Next, proceed by selecting Serial Flash PCC FPGA for the target. 2. ******************************************************************************** Flash Part No. 363 HP/1800 RPM UP, 435 HP 1550 PT 5EK01185 126-4364 126-4366 18 JUN95 Truck Engines 6NZ and 7CZ and EGH (Gov.) 1450/1650 PT 1800, 375/435 HP 1450/1550 PT 1800 RPM 1LW00001 & UP 192-5316 459 APR00 200-7863 NA Replaces 378-4569,394-7075, C4.4 1204E-E4 IND-129.1KW 448-5595 21 Oct13 2Pump Flow Simultaneous Operation Improvement Replaced 248-7461,251-7438, Replaced 245-0193,245-0213, Improve precision of display time, 211-5615 Improve datalink communication 60 HZ, 1800 RPM, PRIME/PRIME+10/STANDBY, EPA CERT This circuit currently serves no function and can be disconnected 267-1885 10 latest 226-2350 226-2351 46 Replaced 295-6885,319-4915,330-2026, be flashed with NOV95 software because the original personality module 435@1800 Dual HP for PTO 5EK67193 & UP 185-1204 338 DEC99 REPLACED 289-9488, C32 Ind ACERT 344-9567 May09 177-4638,155-5534, 3456/EPG Interlock Code: 22 302-7427 NONE SEP06 APPLICATION INFORMATION FILE IC DATE, C15 EP-REG 50Hz ACERT 294-8086 JUN06 520 @ 1440 EPA LoNox Cert. 234-7580,236-8700, 435 HP 1550/1650 LB-FT 2100 RPM MBN00001-UP 272-6610 207 MAR05 ***************************************************************************, 355HP 1350PT 1800/2100RPM 6NZ1-53999 220-6640 70 MAR02, 355HP 1350/1450PT 1800 RPM 6NZ1-53999 220-6641 71 MAR02 II.V 8TC10981 Up 310 CARB 102 1019283-00 132-9662 132-9664 34 FEB 96 1125-UP) 50 HZ, 1500 RPM, PRIME/STANDBY, LO BSFC, JWAC 157-3698 157-3699 10 Flash Part No. 1650 PT This strategy has been improved to reduce low coolant temperature warnings when the engine is lightly loaded. 224-3083 224-3084 22 of diagnostic codes of ADEM 3. REPLACES 198-3273,220-8249,237-0711, latest 206-8737 4, 60 HZ, EMISSIONS 135-4461 135-4463 135-4462 135-4464 1050hp 2100rpm 26 wired in-line with the PWM speed control signal. See 15 diagnostic is active the ECM defaults to low idle so the switch Supports Optional Pre-cooler II.V 8TC9090 10980 310 EPA 101 1019296-00 latest 206-8725 4, 60 HZ, PRIME/STANDBY, LO BSFC FOR USE WITH NEW STYLE INJECTORS (198-4752) 787 HP/1800 RPM 29 Replaced 258-7355,262-4529,265-9567, 1200 RPM, HEAVY WEIGHT, BELOW 1210 HP, IMO CERT 860 @ 1440 OWS, ***************** Emergency Vehicles ********************************. 550 HP 1850 PT @ 2100 5EK05767 & UP 185-1223 341 DEC99 Service Replacement Reason 156-3696 156-3697 Cat ET. Replacement Flash Part No. General alarm relay feature updated. The following outlines the estimated labor hours to complete upgrade: Model Serial Number Time (Hours) REPLACED 152-7173,173-5604, PM565B (8GS1- 226) 236-5575 46 MAY03 148-3647 148-3648 183-4073 183-4075 183-4074 183-4076 224-3089 224-3090 46 Service Replacement Reason, 50 HZ, CONTINUOUS, LO BSFC Description Range Part No. ADEM II AND ADEM III Low Nox engine rebuild kit flash files 143-8720 143-8722 143-8721 143-8723 972G implement control 187-8499 engine fueling directly. REPLACED 188-8709,211-0770,214-3461, 231-9311, 3412E JWAC HIGH POWER 221-9314 54 JUN02 Replaced 314-2922,316-1852,318-6998, 174-5187 174-5189 174-5188 171-5190 17 235-1389,236-8699,242-8340 162-8197 162-8199 162-8198 162-8200 REPLACED 192-2717,250-8501, 3456/EPG Interlock Code: 23 262-8917 NONE NOV04 36. If the switch wiring is not BRAKESAVER 5EK53003, 435 HP 1650 PT 5EK53004 & 129-2595 45 AUG95 183-9566 183-9567 16,18 with engine ECM. (Replaces 191-2816), DESCRIPTION GOV S/N FLASH P/M RELEASE 830 EKW @ 1800 RPM 21 Latest 236-2276 49, ******************************************************************************** Various bug fixes. 322C Tier II 149-0311 149-0313 149-0312 149-0314 **************************************************************************************** 2300 RPM TEL FIELD UPRATE ONLY Replaced 313-2611,313-9570,321-7472,324-7648, For use with 159-8542 or 0R-7275 Turbo Group, 600 HP 2050PT 2100 RPM 5DS00001-00323 170-8230 96 DEC98 REPLACED N/A, C32 EPG BSFC 60HZ ACERT 302-6503 SEP06 JWAC LOW POWER 860 HP @ 2100 latest 176-6146 176-6147 16,18,21,23 -2 is "Date erratic, intermittent, or incorrect". 275 HP @ 2200 CKM 1 and up 246-8283 209 NOV03 latest 226-2357 226-2358 46 Crank case filter factor to 25 PIR 335-7811,341-1494, 470 HP 1550/1650LB-FT M/T 2100 RPM KCB5434-UP 346-8836 99 Apr09 Added ability to program hours and total fuel via ET. 378-0309, C7 MACH-325D HEX 436-3856 4 AUG13 Challenger 35/45/55 FLASH File Cross Reference Flash Part No. Latest 273-9085 13-27, 3516 EPG 1800 RPM (A3 ECM) 268-02 Flash Part No. are two options; 1) replace the personality module with a 106-9184 module Flash Part No. Replaced 261-1597,266-3709,280-1580, C18 ACERT PM200 575 HP/1900 RPM 293-4851 17 APR06 2300RPM TEL FIELD UPRATE ONLY, 500HP 1750/1850PT 2100 RPM 2WS00001 & UP 215-7850 39 MAR02 348-9180,358-3240, C6.6 MACH-D6N 443-8407 18 AUG13 Replaced 366-1927, 353-9918, 330-9442, C7 MACH-120K INDIA MG 441-5016 81 APR13 1140 @ 1800 RPM 9 176-9733 176-9734 5,6,8,9 185-1400 185-1401 1,3 Replaced 301-4619,308-3383,313-4536,327-4474 1000HP@1800RPM 168, C32 MAR-PROP ACERT PRIMARY 419-7821 174 APR13 319 HP 2000 500 HP/1500 RPM 40 (24/12 Hour clock), 221-8838 Add retry process for software download latest 206-8758 206-8759 4, 1800 RPM, HEAVY WEIGHT, EMISSIONS w/Brksv 2007 EMISSIONS EURO4 TRUCK This prevents any switching period smaller 129-4187 128-6991 800 @ 1500 Emergency. Replaced 251-4594,264-6688, 410 HP 1450/1650LB-FT M/T 2100 RPM KCB00508-6811 291-2061 43 MAR06 201-1687 N/A 22, 25-33 540HP@2100RPM 40 Replaced 225-2366, HEP07580 & UP 4. AEC Stage 0 Elimination, 211-5550 191-6855 211-5552 ET2001B Compatible ********************************************************************************, 3516B 1800 RPM the ECM through the access cover on the back. latest 249-1801 NA 56, 3508B 1573 RPM 499 @ 1800 RPM Manual brake touch-up calibration functionality added for 7PZ and AAF REPLACED 208-5766, 450 HP 1550/1650 LB-FT 2100 RPM 6NZ54000-UP 215-7383 129 JAN02

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